Sheet Metal

Custom In-House Sheet Metal Fabrication

Every HVAC project comes with its own requirements. Star Service’s full-service sheet metal fabrication shop gives our team the flexibility to build custom components around the needs of commercial and industrial facilities.

From fabrication through field installation, our shop and construction teams work together to keep projects coordinated and moving forward

Customizations | Commercial & Industrial | Built for the Field

Custom Fabrication for Real-World HVAC Projects

HVAC projects rarely happen under perfect conditions. Existing infrastructure, space constraints and unique system requirements can create challenges that standard solutions may not address.

That’s where custom fabrication makes a difference.

Star’s in-house sheet metal capabilities allow our team to fabricate components around real project requirements while coordinating directly with the people responsible for construction and installation. 

From the Shop Floor to the Job Site

Project Requirements

Plans, measurements and field conditions establish what the project needs.

Cut. Bend. Form. Build.

Our team turns project requirements into components in Star’s full-service fabrication shop.

Ready for the Field

Finished components are reviewed with quality, fit and installation requirements in mind.

Field Installation

Shop and field teams stay connected as fabricated components move to the job site. 

Fewer Hand-Offs. More Coordination.

When fabrication, construction and field teams are part of the same organization, they can communicate directly as project requirements evolve. 

That connection helps Star: 

  • Coordinate fabrication with field conditions
  • Respond to unique project requirements
  • Reduce unnecessary handoffs between teams
  • Keep fabrication aligned with installation
  • Consider future operation and serviceability

Fabrication Built Around the Project

Commercial HVAC

Custom fabrication supporting new systems, equipment replacements and facility improvements.

Industrial HVAC

Fabrication capabilities supporting demanding industrial environments and complex project requirements.

Facility Expansions & Upgrades

Components developed around existing infrastructure, changing facility needs and field conditions.

Design-Build

Fabrication connected to Star’s planning, engineering, construction and installation capabilities.

Building a Better-Connected HVAC Solution

1

Plan & Engineer

2

Fabricate

3

Install

4

Control & Optimize

5

Service & Maintain

A successful HVAC project involves more than fabrication alone.

Star brings specialized capabilities together within one organization, allowing engineering, fabrication, construction, controls and service teams to support more stages of the HVAC lifecycle.

It means the team helping build your system understands that the job doesn’t end at installation. 

Let’s Build What Your Project Needs

Have a custom fabrication need? Planning a facility expansion? Preparing for a larger commercial or industrial HVAC project? 

Our team can help you evaluate the project, understand the requirements and determine how our fabrication and construction capabilities can support what comes next.